Ford recalls more than 110,000 vehicles, including some made in Kentucky. What we know
Olivia Evans- Ford has issued multiple recalls for vehicles manufactured at its Louisville plants due to various safety concerns.
- The recalls affect several models, including the Ford Escape, Expedition, Super Duty, and Lincoln Corsair and Navigator.
- Ford will update software and replace parts free of charge to address the problems.
- Owners of affected vehicles will be notified by mail and can contact Ford or NHTSA for assistance.
Ford Motor Co. has issued recalls for more than 110,000 vehicles, including some made at its two Louisville area plants.
In Kentucky, the automaker has a massive presence where it produces the Ford Super Duty trucks in addition to the Ford Escape, Ford Expedition, Lincoln Corsair and Lincoln Navigator.
Ford's Louisville Assembly Plant will soon be gearing up to produce an electric vehicle product after the Lincoln Corsair and Ford Escape lifecycle comes to a conclusion at the end of this year.
Later this year, Ford will launch the 2025 all-new Ford Expedition which is assembled at the Kentucky Truck Plant off Chamberlain Lane.
Ford has a history with vehicle recalls, with 2023 National Highway Traffic Safety Administration data indicating Ford issued the most recalls, making up 16% of all recalls, USA TODAY previously reported.
Over the past two years in an effort to address recalls, Ford has placed an emphasis on quality control at its assembly plants, including the iconic Kentucky Truck Plant, which is home to the Super Duty, and the Louisville Assembly Plant.
"We’re constantly working to improve vehicle quality and deliver the best experience for our customers. Voluntary recalls are one way we protect customers from known safety problems," Maria Buczkowski, a spokesperson for Ford, said in a statement to USA TODAY in December.
Here's what we know about the newest recalls hitting vehicles manufactured in Kentucky:
Ford vehicle recalls issued in March
Incorrect rearview camera image may display
Vehicle models impacted: Certain 2023 F-Super Duty F-250, F-350, and F-450
Number of vehicles potentially affected: 355
This recall is for vehicles that were previously repaired incorrectly under a separate recall. The default rearview camera image may not work properly specifically when the truck is using the Pro Trailer Hitch Assist feature.
The recall remedy is for dealers to update the trucks software system free of charge. Owner notification letters for impacted vehicles are expected to be mailed April 14.
Software error may cause loss of drive power
Vehicle models impacted: Certain 2022 Escape and 2021-2022 Lincoln Corsair. This recall also impacts certain 2022-2024 Maverick, which is not made in Kentucky.
Number of vehicles potentially affected: 207
This recall is for vehicles that were previously repaired incorrectly under a separate recall. The software for the Hybrid Powertrain Control Module may potentially shift the vehicle into neutral unexpectedly, creating a loss of drive power.
The remedy for this recall is for dealers to update the software free of charge. Owner notification letters are expected to be mailed to drivers April 14.
Trailer brakes may fail
Vehicle models impacted: Certain 2022 Expedition, Lincoln Navigator, F-250, F-350, F-450, and F-550. Certain 2021-2022 F-150 and 2022 Maverick, are also included in the recall, neither of which are made in Kentucky.
Number of vehicles potentially affected: 10,627
This recall is for vehicles previously recalled under an incorrect recall. A software error may allow for a towed trailer that has an electric or electric-over hydraulic brake system to not brake.
The remedy to this recall is for dealers to update the trailer brake control software free of charge. Owner notification letters will be mailed April 14.
Front windows may fail to reverse direction
Vehicle models impacted: Certain 2023 Super Duty F-250 and F-350.
Number of vehicles potentially affected: 9
This recall is for vehicles that were previously repaired incorrectly under a separate recall. The driver and front passenger window may not properly detect an object obstructing its pathway and not reverse direction as intended.
The remedy for this recall is for dealers to update the vehicle software free of charge. Owner notification letters are expected to be sent April 24.
Steering column shifter may detach
Vehicle models impacted: Certain 2025 Super Duty F-250, F-350, and F-450 vehicles.
Number of vehicles potentially affected: 11,745
The steering column shifter, gear shift, may potentially be welded improperly and could detach from the steering column.
To remedy this recall, dealers will inspect and replace the part as needed for free of charge. Owner notification letters are expected to be mailed April 24.
Rearview camera image displayed incorrectly
Vehicle models impacted: Certain 2025 Escape vehicles.
Number of vehicles potentially affected: 4,721
The rearview camera could potentially display an inverted image while the vehicle is in reverse, leaving the vehicle incompliant with a Federal Motor Vehicle Safety Standard.
The remedy for the recall is for dealers to inspect and replace the rearview camera free of charge. Owner notification letters were mailed March 28.
Cracked fuel injector may leak and cause fire
Vehicle models impacted: Certain 2020-2022 Escape. Additionally, certain 2021-2023 Bronco Sport, which are not made in Kentucky.
Number of vehicles potentially affected: 33,576
This recall is for vehicles that were previously repaired incorrectly under a separate recall. The vehicle fuel injector may crack and could leak inside the engine compartment which has the potential to cause a fire.
The remedy for this recall is for dealers to update the powertrain control module software free of charge. Owner notification letters are expected to be sent April 24.
Rearview camera image may not display
Vehicle models impacted: Certain 2020-2022 Lincoln Corsair. The recall also impacts certain 2020-2023 Explorer and Lincoln Aviator, neither of which are made in Kentucky.
Number of vehicles potentially affected: 49,399
This recall is for vehicles that were previously repaired incorrectly under a separate recall. The rearview camera may fail to display images due to the video output system failing.
The remedy for this recall is for dealers to update the Processing Module software free of charge. Owner notification letters are expected to be mailed April 24.
What can impacted vehicle owners do?
Vehicle owners impacted by the recent Ford recalls should expect to receive communications from the automakers directing next steps.
If owners need extra support navigating the recall process, they can contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 or toll-free at 1-800-424-9153 or visit nhtsa.gov.
Note: All recall data is pulled from the National Highway Traffic Safety Administration.
Contact business reporter Olivia Evans at oevans@courier-journal.com or on X, the platform formerly known as Twitter at @oliviamevans_.